Flanged Swing Check Valve Model No. H44X-1.6

Technical data

Size: 2" ~ 12"

Working pressure:232psi

Flange standard:PN16

Temperature range: 0~80℃

Name of parts Material
Body Ductile iron
Seat Ring Bronze
Disc Sealing Ring EPDM
Disc plate SS304
Disc Ductile iron
Clapper Arm Ductile iron
Bonnet Gasket EPDM
Bonnet Ductile iron
Hinge Pin SS304
Hinge Bushing Bronze
Hinge Plug SS304

Product Detail

Flanged Swing Check Valve Definition and Components

Flanged Swing Check Valve Model No. H44X-1.6 is an automatic, one-direction flow control valve designed for general industrial and commercial pipeline systems. The suffix "-1.6" specifically denotes its pressure rating of PN16 (16 bar, approximately 232 psi), making it suitable for medium-pressure applications. This model is part of the "H44X" series, where "H" indicates a check valve, "4" represents flanged ends, the second "4" signifies a swing disc design, and "X" denotes a resilient (rubber) seat for tight sealing.

Key Terminology:

  • Flanged Ends:The valve has integral flanges for bolted connection to pipelines, ensuring robust and leak-proof installation.
  • Swing Disc:The closure mechanism is a hinged disc that swings open with forward flow and closes automatically to prevent backflow.
  • Resilient Seat:Features an elastomer sealing surface, providing bubble-tight closure and reducing water hammer effects compared to metal-to-metal seats.
  • PN16 Rating:The valve is designed for a maximum working pressure of 16 bar at a specified temperature (usually 120°C for cast iron), following European (EN) and ISO pressure class standards.

Fire Protection Check Valve Main Parts:

  • Valve Body: The main pressure-containing component with integrally cast flanges.
  • Cover/Bonnet: Provides access to internal parts and is bolted to the body.
  • Disc: The swinging closure member that moves on a hinge.
  • Hinge Pin/Arm Assembly: Allows the disc to pivot freely.
  • Resilient Seat Ring: Made of elastomer (e.g., NBR, EPDM), mounted in the body to ensure tight sealing with the disc.
  • Gasket: Seals the joint between the body and cover.
  • Fasteners: Bolts, nuts, and washers for assembling the valve and connecting it to pipelines.

Role, Characteristics, and Application Scenarios of Flanged Swing Check Valve in Pipelines

Fire Check Valve Functions:

  • Backflow Prevention:Automatically prevents reverse flow in pipelines, ensuring unidirectional flow.
  • Equipment Protection:Safeguards pumps, compressors, and other equipment from damage caused by backflow.
  • System Integrity:Maintains pressure and prevents contamination by isolating different sections of a system.

Operational Features:

  • Automatic Operation:Functions based on flow dynamics—opens with forward flow and closes under backflow or gravity.
  • Low Flow Resistance:The disc swings fully open, offering minimal obstruction to flow, which reduces pressure drop.
  • Bubble-Tight Sealing:The resilient seat ensures near-zero leakage when closed.
  • Horizontal Installation Required:Must be installed horizontally with the hinge pin axis horizontal to ensure proper disc swing and gravity-assisted closure. Vertical installation is not recommended unless specifically designed.
  • Slam Potential:Like most swing check valves, it may experience disc slam under rapid flow reversal, leading to water hammer. For systems prone to this, a non-slam or spring-assisted check valve is preferred.

Primary Usage Scenarios:

This valve is commonly used in water supply, HVAC, industrial process lines, and irrigation systems where PN16 pressure rating is sufficient and backflow prevention is necessary.

Scenario Diagram:

Fire Protection Check ValveFire Protection Check Valve Fire Protection Check Valve Fire Protection Check Valve Fire Protection Check Valve

Flanged Swing Check Valve Standards: Materials, Design, and Connections

Standard Type Primary Standard(s) Purpose & Key Specifications
Design & Dimensions EN 12334 / ISO 17292 European and International standards for check valves, covering design, dimensions, and testing.
Pressure-Temperature Rating EN 1092-2 (PN rating) Defines pressure-temperature ratings for flanged components, including PN16.
Flange Connection EN 1092-2 (Type B - Flanges) Specifies dimensions, sealing face types (e.g., Form B1 - raised face, Form D - tongue and groove), and drilling for PN-rated flanges.
Face-to-Face Length EN 558-1 Standardizes face-to-face dimensions for industrial valves.
Material Standards EN 1561 (EN-GJL-250) / EN 1563 (EN-GJS-400-15) For gray cast iron or ductile iron body/bonnet.
EN 10213-4 (GP240GH) for carbon steel castings.
EN 10269 (1.4408) for stainless steel trim.
Elastomers per EN 681-1 (e.g., EPDM, NBR).
Testing EN 12266-1 Specifies pressure test requirements and allowable leakage rates for valves.

 

How to Select Flanged Swing Check Valve

Step 1: Define Technical Specifications

Ensure the valve meets the system requirements for PN16 pressure rating.

  • Service Conditions:Specify fluid type, maximum temperature (e.g., 120°C for cast iron with EPDM seat), and design pressure (e.g., 16 bar).
  • Size & Flange Details:Nominal Diameter (e.g., DN200) and Flange Standard (e.g., EN 1092-2 PN16, Form B1, Raised Face).
  • Materials:Body material (e.g., Ductile Iron EN-GJS-400-15), seat material (e.g., EPDM per EN 681-1), disc and hinge pin material (e.g., Stainless Steel).
  • Design Standard:Reference EN 12334 for design compliance.
  • Special Requirements:If slam prevention is needed, consider a different model (e.g., spring-assisted check valve).

Step 2: Source and Evaluate Suppliers

  • Source from manufacturers specializing in EN/ISO standard valves, particularly those with a CE marking if required for the European market.
  • Request product data sheets, material certifications (e.g., 3.1 material certificates per EN 10204), and dimensional drawings.
  • Verify that the valve is rated for PN16 and suitable for the intended service.

Step 3: Order Execution

  • Confirm lead times and availability for required sizes and materials.
  • Required documents: Commercial Invoice, Packing List, Certificate of Conformity (CoC), and Material Test Certificatesper EN 10204.

Pre-Shipment Inspection for Export Valves and Key Considerations

Fire Fighting Valve Inspection Checklist:

Category Check Point Acceptance Criteria
Documentation 1. Material Certificates EN 10204 Type 3.1 certificates for pressure-retaining parts (body, cover).
2. Test Certificate Hydrostatic shell test and seat leakage test per EN 12266-1.
3. CE Marking Documentation If applicable, ensure the valve has a CE mark and a Declaration of Conformity (DoC) for pressure equipment (PED).
Physical/Functional 4. Pressure Rating Marking Verify the valve body is clearly marked with "PN16".
5. Disc Movement & Hinge Disc must swing freely without binding. Hinge pin must be secure with minimal play.
6. Seat Condition Resilient seat must be intact, with no visible damage or deformation.
7. Flange Inspection Check flange faces for scratches or damage. Verify flange dimensions (e.g., outer diameter, bolt circle) per EN 1092-2 for PN16.
8. Flow Direction Arrow Must be clearly marked on the body.
Packaging 9. Disc Securement The disc must be blocked or restrained in the closed position to prevent flailing during transit.
10. Flange Protection Use sturdy plastic or wooden protectors bolted to the flange faces.

Key Precautions for Export:

  • Immobilize the Disc:Secure the disc using a plastic clamp, wooden block, or strong nylon strap to prevent damage to the hinge pin and seat. This is critical for swing check valves.
  • Protect Flange Surfaces:Use proper flange protectors that are bolted on, not just taped, to prevent damage to the sealing faces.
  • Corrosion Prevention:Apply a suitable anti-corrosion coating or VCI (Vapor Corrosion Inhibitor) to all machined surfaces, especially the flange faces and bolt holes.
  • Robust Crating:Due to the weight and shape, use strong wooden crates with internal bracing. Clearly mark the lifting points and "TOP" side on the crate.
  • Documentation Pack:Include copies of the test certificates, material certificates, and installation manual in a waterproof bag inside the crate. Ensure the commercial documents state the correct pressure rating (PN16).

Flanged Swing Check Valve Size Chart

Dimensions Pressure rating Size(mm)
DN inch PN D K d1 C f1 n-d H L
50 2 16 165 125 99 19 3 4-19 125 203
65 2.5 16 185 145 118 19 3 4-19 139 254
    80 3 16 200 160 132 19 3 8-19 153 279
100 4 16 220 180 156 19 3 8-19 184 330
125 5 16 250 210 184 19 3 8-19 275 356
150 6 16 285 240 211 19 3 8-23 289 406
200 8 16 340 295 266 20 3 12-23 352 495
250 10 16 400 355 319 22 3 12-28 411 559
300 12 16 455 410 370 24.5 4 12-28 480 660

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