Flanged Metal-seat Butterfly Valve D343HD343F

Executive standard

Flanged connection dimension :

GB/T 9113.1,GB/T 17241.6,ANSI B16.5

Structure length: GB/ 12221,ASME B16.10

Pressure test: GB厂 13927.AP| 598

Main part materials

Body Cast steel/ Stainless steel
Valve disc Cast steel/ Stainless steel
stem Stainless steel
Sealing ring Stainless steel+graphite
Packing Flexible graphite

Product Detail

Flanged Metal-seat Butterfly Valve D343HD343F Purpose 

Butterfly valve for the petroleum, chemical, food, medicine,metallurgy, shipbuilding, paper, industrial environmental protec tion water supply and drainage, on high-level pipeline architecture can be in a variety of corrosive,non-corrosive gases,liquids, fluids and solid powder loaded pipelines and containers for the head stock or adjust the medium flow purposes.

Flanged Metal-seat Butterfly Valve D343HD343F Performance parameters

DN(mm) Nominal diameter 50~2000
PN(MPa) Nominal pressure 1.0 2.5 150LB
Testing

pressure

Shell 1.5 3.75 4.0
Sealing 1.1 2.75 3.0
Working temperature(℃) -40~570
Suitable mediums Water, sea water, air, oils,acids alkali etc

Flanged Metal-seat Butterfly Valve D343HD343F Definition and Components

1.1 What are D343H/D343F Valves?

D343H/D343F are triple eccentric flanged metal-seated butterfly valves designed for extreme service conditions where resilient-seated valves would fail.

Code Breakdown:

  • D: Butterfly Valve
  • 3: Driving Mode (Manual Gear Operation)
  • 4: Flanged Connection
  • 3: Triple Offset/Triple Eccentric Design
  • H/F: Seat Material Designation
  • H: Stainless Steel or Hard-faced Metal Seat
  • F: Special Alloy Seat (e.g., Stellite, Inconel, Monel)

1.2 The Triple Eccentric Design Principle

  • Eccentricity 1: Stem offset from disc centerline
  • Eccentricity 2: Stem offset from valve centerline
  • Eccentricity 3: Seat cone angle offset (typically 5-10°)

RESULT: Disc lifts completely away from seat during rotation, achieving ZERO CONTACT until final closure.

1.3 Main Components

Component Material/Description Critical Function
1. Valve Body ASTM A216 WCB/WCC, A351 CF8/CF8M, A995 Duplex Pressure-containing structure with precision-machined seat pocket
2. Disc Base material matching body + Hard-facing (Stellite 6, WC, CrC) Triple-offset design with conical sealing surface
3. Metal Seat Ring • D343H: 304SS, 316SS, 17-4PH Replaceable precision-machined ring providing primary sealing surface
• D343F: Stellite 6/21, Inconel 625, Monel K500
4. Stem Forged 17-4PH, 316SS, or high-strength alloys Triple-offset positioning, transmits torque without bending
5. Bearing System Self-lubricating bronze/PTFE, needle roller bearings Supports eccentric loads, ensures smooth operation
6. Sealing System • Stem seals: Spring-energized PTFE/Graphite Secondary sealing, fugitive emission control
• Body seals: Spiral-wound gaskets
7. Actuator Mount ISO 5211 standard mounting pad Interface for gear operators or powered actuators

Role, Characteristics, and Application Scenarios of Flanged Metal-seat Butterfly Valve D343HD343F in Pipelines

2.1 Pipeline Functions

Absolute Isolation: Zero-leakage shutoff in both directions

High-Temperature Containment: Reliable operation where elastomers fail

Fire-Safe Performance: Inherent metal-to-metal sealing

Abrasive/Corrosive Service: Resists particle erosion and chemical attack

Cryogenic to Ultra-High Temperature: Wide operational range (-196°C to +815°C)

2.2 Operational Features

Feature Technical Advantage Operational Benefit
Zero Friction Design No seat contact during 89° of rotation Minimal torque, extended cycle life (>100,000 cycles)
Bidirectional Sealing Symmetrical disc/seat geometry Equal performance in either flow direction
Thermal Compensation Differential expansion accommodation Maintains seal across wide temperature swings
Fire-Safe by Design All-metal construction No soft parts to degrade in fire (API 607/6FA compliant)
Low Maintenance Replaceable seat ring design Seat replacement without valve removal
High Pressure Capability Wedge-type metal sealing Suitable for Class 1500 (PN250) applications

2.3 Application Scenario Diagram

Metal-seat Butterfly Valve

Critical Application Industries:

Industry Specific Application Valve Selection Rationale
Oil & Gas Refining FCCU, Coker, Reformer units Withstands 400-800°C temperatures, catalyst abrasion
Petrochemical Ethylene cracker, steam cracking Thermal cycling capability, zero leakage
Power Generation Main steam, turbine bypass High-pressure steam (Class 600-1500), fire safety
Chemical Processing High-temperature reactors Corrosion resistance to acids/alkalis
LNG & Cryogenics LNG loading, cryogenic storage Low-temperature embrittlement resistance
Steel & Metals Coke oven gas, blast furnace Abrasive dust handling, high temperatures

Flanged Metal-seat Butterfly Valve D343HD343F Standards: Materials, Design, and Connections

3.1 Material Standards

Component D343H Standards D343F Standards
Body & Disc ASTM A216 WCB, A351 CF8 ASTM A217 WC6/WC9, A351 CF8M
Seat Ring ASTM A182 F304/F316 AWS A5.13 Co-Cr alloys, ASTM B564 Inconel
Stem ASTM A564 630 (17-4PH) ASTM A564 660 (Inconel 718)
Hard-facing - AWS ERCoCr-A (Stellite 6), Tungsten Carbide
Fasteners ASTM A193 B7/B16 ASTM A193 B8M, A320 L7/L43

3.2 Butterfly Valve for Water Design Standards

Standard Title Application
API 609 Butterfly Valves: Double Flanged, Lug- and Wafer-Type Primary design standard
API 607 Fire Test for Quarter-Turn Valves Fire-safe certification
API 6FA Fire Test for Valves More rigorous fire testing
ISO 17292 Metal butterfly valves International design standard
MSS SP-68 High Pressure Butterfly Valves High-pressure applications
ASME B16.34 Valve Design Pressure-temperature ratings

3.3 Connection Standards

Flange Standard Pressure Classes Face Type Application
ASME B16.5 Class 150-600 RF, RTJ General process industry
ASME B16.47 Class 75-900 RF, RTJ Large diameter pipelines
EN 1092-1 PN10-PN100 Type 11, 13, 14 European/international
JIS B2220 5K-20K RF Asian markets
ISO 7005-1 Multiple RF Global projects

Face-to-Face Dimensions: API 609 Table 2 / ISO 5752 Series 20

How to Select Flanged Metal-seat Butterfly Valve D343HD343F

4.1 Technical Specification Development

Metal-seat Butterfly Valve

4.2 Fire protection water supply Critical Specification Elements

Service Conditions (Must Specify):

  • Fluid: Composition, phase, abrasives content, corrosion factors
  • Temperature: Min/operating/max, thermal cycling rate
  • Pressure: Operating/design/test, pressure surges
  • Cycling: Frequency (cycles/year), emergency shutdown requirements
  • Environmental: Ambient conditions, hazardous area classification

Performance Requirements:

  • Leakage Class: ANSI/FCI 70-2 Class IV/V/VI or zero leakage
  • Fire Test: API 607 (30 min) or API 6FA (30 min)
  • Fugitive Emissions: ISO 15848-1 (Class AH/BH) or TA-Luft
  • Cycle Life: Minimum guaranteed cycles (e.g., 50,000 full cycles)
  • Operation Torque: Maximum allowable operating/breakaway torque

Material Selection Guide:

Service Condition Recommended Seat Material Hard-facing Required Notes
High Temperature Steam 316SS, 17-4PH Yes (Stellite 6) For >400°C service
Abrasive Catalyst Stellite 21 Yes (WC-Co) HRC >55 for severe abrasion
Corrosive Chemicals Inconel 625, Hastelloy C Optional CRA (Corrosion Resistant Alloy)
Cryogenic LNG Monel, Invar 36 No Low temp impact resistance
Sour Service (H2S) 316SS with NACE Yes NACE MR0175/ISO 15156 compliant

4.3 Fire Protection System Supplier Qualification Process

Step 1: Technical Capability Assessment

  • Review design calculations and FEA reports
  • Verify manufacturing facilities for precision machining
  • Check hard-facing capabilities (automated welding equipment)
  • Assess testing facilities (high-pressure, high-temperature testing)

Step 2: Quality System Verification

  • Mandatory Certifications: API Q1, ISO 9001
  • Special Certifications: API 6D, PED 2014/68/EU (Category IV if needed)
  • NDT Capabilities: UT, RT, PT, MPI with certified personnel
  • Traceability: Full material traceability from melt to final assembly

Step 3: Performance History Review

  • Request minimum 3 references for similar service
  • Review failure reports and corrective actions
  • Verify experience with your specific service conditions

4.4 Commercial Evaluation Factors

Factor Weight Evaluation Criteria
Technical Compliance 35% Meets all specifications, certified designs
Quality & Reliability 25% Track record, warranty terms, failure rates
Total Cost of Ownership 20% Initial cost + maintenance + expected lifecycle
Delivery & Flexibility 15% Lead time, responsiveness to changes
Technical Support 5% Engineering support, documentation quality

Pre-Shipment Inspection for Export Flanged Metal-seat Butterfly Valve D343HD343F and Key Considerations

5.1 Comprehensive Inspection Protocol

Phase 1: Documentation Review

REQUIRED DOCUMENTS CHECKLIST:

✓ Material Certificates (EN 10204 3.1/3.2)

✓ Heat Treatment Charts

✓ NDT Reports (UT, RT, PT, MPI)

✓ Hardness Test Reports

✓ Dimensional Inspection Reports

✓ Pressure Test Certificates

✓ Fire Test Certificates (API 607/6FA)

✓ Third-Party Inspection Reports

✓ Final Data Book with all records

Phase 2: Visual Inspection

Inspection Area Acceptance Criteria Tools/Methods
Surface Finish Ra ≤ 3.2 μm on sealing surfaces Surface roughness tester
Hard-facing Quality No cracks, uniform thickness Dye penetrant, visual
Markings Permanent, per MSS SP-25 Visual verification
Coating/Painting Uniform, specified thickness Coating thickness gauge
Assembly Quality Clean, no foreign material Internal borescope inspection

Phase 3: Dimensional Verification

Critical Dimensions:

  • Seat cone angle: ±0.25° tolerance
  • Eccentricity dimensions: ±0.1mm tolerance
  • Face-to-face: Per API 609 Table 2
  • Flange dimensions: Per specified standard
  • Measurement Tools: CMM, height gauges, precision protractors

Phase 4: Material Verification

  • Positive Material Identification (PMI): XRF analyzer for alloy verification
  • Hardness Testing: Brinell/Rockwell at multiple locations
  • Hard-facing Thickness: Ultrasonic thickness gauge

Phase 5: Performance Testing

Pressure Testing (Per API 598):

SHELL TEST:

  • Pressure: 1.5 × PN rating
  • Medium: Water
  • Duration: Minimum per API 598 (based on size)
  • Acceptance: No visible leakage, no permanent deformation

SEAT TEST:

  • Low Pressure: Air at 0.6 MPa, soap bubble test (zero bubbles)
  • High Pressure: 1.1 × PN, both directions
  • High-Pressure Gas Test: Optional, for critical service

Operational Testing:

  • Torque Test: Measure opening/closing torque vs. angle
  • Cycle Test: 3-5 complete cycles minimum
  • Limit Switch Test: Verify open/close position accuracy
  • Stem Seal Test: Fugitive emission test if specified

Special Testing (If Specified):

  • Fire Test Simulation: Verify metal-to-metal contact after soft seal removal
  • Cryogenic Test: For LNG applications (-196°C)
  • High-Temperature Test: Operational test at elevated temperature

5.2 Special Considerations for Metal-Seated Valves

Seat Lapping Verification:

  • Contact pattern ≥85% of seat width
  • Uniform contact around entire circumference
  • No gaps or discontinuities

Hard-facing Quality Control:

  • No porosity or inclusions (per AWS standards)
  • Minimum hardness: HRC 40 for Stellite, HRC 55 for tungsten carbide
  • Bond strength: No delamination during bend tests

Thermal Distortion Check:

  • Verify disc/seat clearance at room and elevated temperatures
  • Ensure no binding during thermal cycling simulation

5.3 Export Preparation Protocol

Cleaning & Preservation:

  • Complete Internal Cleaning: Remove all machining debris
  • Degreasing: Remove all oils and contaminants
  • Drying: Complete moisture removal after hydrotest
  • VCI Application: Volatile Corrosion Inhibitor application
  • Desiccant Placement: Calculate based on internal volume
  • Desiccant Quantity (g) = Internal Volume (L) × 20

Protective Packaging:

For Machined Surfaces:

  • Flange faces: 3mm plastic/metal covers bolted in place
  • Stem ends: Plastic caps with retaining chains
  • Actuator mounting: Protective covers

Internal Protection:

  • Disc secured in 10-15° open position to prevent seat galling
  • VCI emitters placed inside valve body
  • Moisture indicators visible through inspection ports

External Crating:

  • Wooden Crates: ISPM-15 compliant, 15mm minimum thickness
  • Internal Blocking: Prevent movement during transit
  • Weather Protection: Polyethylene lining for moisture barrier
  • Lifting Points: Clearly marked, rated for valve weight

Marking Requirements:

Crate Marking (All Four Sides):

[CONSIGNEE]

[PROJECT NAME]

[VALVE SERIAL NUMBER]

[GROSS WEIGHT: XXX kg]

[NET WEIGHT: XXX kg]

[DIMENSIONS: L×W×H]

[HANDLING SYMBOLS]

[CENTER OF GRAVITY]

Valve Body Marking (Per MSS SP-25):

Manufacturer's name/trademark

Pressure class designation

Material designation

Temperature rating

Directional arrow (if applicable)

Serial number

Heat numbers for pressure parts

Documentation Package:

Shipping Documents:

Commercial Invoice (3 copies)

Packing List (detailed, per crate)

Bill of Lading/Air Waybill

Certificate of Origin

Insurance Certificate

Export Declaration

Technical Documents (Waterproof Pouch):

Data Book containing:

Manufacturing Data Report

Material Certificates (EN 10204 3.1)

NDT Reports

Test Reports (pressure, functional)

Inspection Release Certificate

Certificates:

API Monogram Certificate

Fire Test Certificate (if applicable)

CE Declaration of Conformity

NACE Compliance Certificate

User Documentation:

Installation, Operation, Maintenance Manual

Spare Parts List with drawings

Recommended Maintenance Schedule

5.4 Third-Party Inspection Requirements

For Critical Service Valves:

Inspection Agency: DNV, BV, SGS, Lloyd's Register

Witness Points (Typical):

Final assembly and dimensional check

Pressure testing (shell and seat)

Functional testing

Preservation and packing

Hold Points:

Material certification review

NDT completion

Final documentation review

Inspection Release Certificate Must Include:

Inspector's name and qualifications

Dates of inspection activities

List of witnessed tests

Non-conformities and resolutions

Final release statement

5.5 Common Defects to Prevent

Defect Prevention Method Detection Method
Seat Galling Proper lubrication during assembly, correct materials Torque monitoring, visual inspection
Hard-facing Cracks Preheat/interpass temp control, proper weld procedure Dye penetrant testing, UT
Dimensional Errors CMM verification, first article inspection Precision measurement
Cleaning Issues Multi-stage cleaning process White glove inspection, borescope
Preservation Failures Proper VCI application, desiccant calculation Humidity indicator monitoring

5.6 Final Release Checklist

Before shipping authorization:

All tests completed and documented

Non-conformities closed with evidence

Documentation package complete and accurate

Preservation and packaging verified

Marking and labeling correct

Weight and dimensions recorded

Shipping documents prepared

Insurance arranged

Carrier instructions provided

Final photographic record completed

Flanged Metal-seat Butterfly Valve D343HD343F Main dimensionsmm)   

DN L Flanged Size and Bolting Specification
1.6Mpa 2.5MPa
D D1 D2 N -Ф d D D1 D2 N -Ф d
50 108 165 125 102 4-Ф18 165 125 102 4-Ф18
65 112 185 145 122 8-Ф18 185 145 120 8-Ф18
80 114 200 160 138 8-Ф18 200 160 135 8-Ф18
100 127 220 180 158 8-Ф18 235 190 160 8-Ф22
125 140 250 210 188 8-Ф18 270 220 188 8-Ф26
150 140 285 240 212 8-Ф22 300 250 218 8-Ф26
200 152 340 295 268 12-Ф22 360 310 278 12-Ф26
250 165 405 355 320 12-Ф26 425 370 335 12-Ф30
300 178 460 410 378 12-Ф26 485 430 395 16-Ф30
350 190 520 470 438 16-Ф30 555 490 450 16-Ф33
400 216 580 525 490 16-Ф30 620 550 505 16-Ф36
450 222 640 585 550 20-Ф30 670 600 555 20-Ф36
500 229 715 650 610 20-Ф33 730 660 615 20-Ф36
600 267 840 770 725 20-Ф36 845 770 720 20-Ф39
700 292 910 840 795 24-Ф36 960 875 820 24-Ф42
800 318 1025 950 900 24-Ф39 1085 990 930 24-Ф48
900 330 1125 1050 1000 28-Ф39 1185 1090 1030 28-Ф48
1000 410 1255 1170 1115 28-Ф42 1320 1210 1140 28-Ф56
1200 470 1485 1390 1330 32-Ф48 1530 1420 1350 32-Ф56
1400 530 1685 1590 1530 36-Ф48 1755 1640 1560 36-Ф62
1600 600 1930 1820 1750 40-Ф56 1975 1860 1780 40-Ф62
1800 670 2130 2020 1950 44-Ф56 2195 2070 1985 44-Ф70
2000 760 2345 2230 2150 48-Ф62 2425 2300 2210 48-Ф70

Note:1. Other specifications and flange standards are available upon request.

2.Design and specifications are subject to change without prior notice

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