Resilient Seat Flanged Butterfly Valve

Performance parameters

Pressure:1.0MPa,1.6MPa,2.5MPa,150LB

Size: DN100~DN2000

Suitable temperature: <80℃

Medium:Water,air,oil

Design: EN 593

Flanges: EN 1092-2

Face to face length: EN 558-1 Series 13

Inspection and test: EN1074/EN 12266/ 1S05208/ API 598

Coating: 1s0 12944

Wras certified for drinking water

Main part materials

Body Ductile iron/Cast steel
Valve disc Ductile iron
Valve stem Stainless steel
Sealing ring NBR/EPDM/Fluorine rubber
Packing Flexible graphite/V-type rubber pad

Product Detail

Resilient Seat Flanged Butterfly Valve Purpose

The butterfly valve is suitable for use in metallurgy, chemical power, municipal engineering and medium such as water, oil and air pipeline, as cutting fluid and adjust medium flow rate, etc.

Resilient Seat Flanged Butterfly Valve Definition and Components

D342X: Double/Triple Eccentric Flanged Butterfly Valve

  • D: Butterfly Valve
  • 3: Driving mode - Manual (Gear operated)
  • 4: Connection type - Flanged
  • 2: Double offset (First two eccentricities)
  • X: Resilient Seat (Rubber or polymer sealing)

D343X: Triple Eccentric Flanged Butterfly Valve

  • 3: Triple offset (All three eccentricities)
  • X: Resilient Seat (Often with fire-safe capability)

Eccentricity Explained:

Standard (D341X):    0° Offset - Disc rotates around center

Double Eccentric (D342X):

1.Stem offset from centerline (First offset)

2.Stem offset from seat centerline (Second offset)

→ Reduces seat wear, easier operation

Triple Eccentric (D343X):

1.Stem offset from centerline

2.Stem offset from seat centerline

3.Seat cone angle offset (Third offset - conical seat)

→ Zero friction, bubble-tight, bidirectional sealing

Main Components:

Component Material/Description Function
1. Valve Body Cast Steel (WCB/WCC), Ductile Iron, Stainless Steel (CF8/CF8M) Pressure-retaining structure with flanges
2. Disc Same as body + coating (Ni-plated, epoxy, STL overlay) Offset rotating element with eccentric design
3. Stem Forged SS 410/304/316/17-4PH Double/triple offset shaft connecting operator to disc
4. Resilient Seat Laminated/Rubber-Metal: Provides bubble-tight seal, compensates for thermal expansion
• Primary: PTFE/RTFE, Reinforced Graphite
• Secondary: Metal seat backing
• Fire-safe: Graphite filler
5. Bearing System Bronze/SS/PTFE composite bushings Supports stem, reduces friction at offset points
6. Seals & Gaskets • Stem seals: Chevron/V-ring/Spring-energized Prevent leakage at stem and body joints
• Body seal: Spiral-wound gasket
7. Gear Operator Worm gear with position indicator Provides mechanical advantage for high-torque applications

 Role, Characteristics, and Application Scenarios of Resilient Seat Flanged Butterfly Valve in Pipelines

Fire protection water supply Pipeline Functions:

Primary Roles:

1.Bidirectional Isolation- Zero leakage shut-off in both directions

2.High-Pressure/Temp Regulation- Throttling in severe service

3.Fire-Safe Protection- Secondary metal-to-metal sealing during fire

4.Cavitation/Noise Reduction- Offset design minimizes turbulence

5.Long-term Reliability- Minimal wear due to no-rubbing design

Butterfly Valve for Water Operational Features Comparison:

Feature D342X (Double Eccentric) D343X (Triple Eccentric)
Seat Contact Minimal contact at closure Zero contact until closure
Torque Requirement Lower than concentric Lowest (frictionless)
Sealing Capability Bubble-tight (soft seat) Bubble-tight + fire-safe
Pressure Rating Up to Class 300 Up to Class 1500
Temperature Range -29°C to +200°C -196°C to +815°C
Throttling Capability Good Excellent (linear characteristic)
Cycle Life 10,000+ cycles 100,000+ cycles

Resilient Seat Flanged Butterfly Valve Standards: Materials, Design, and Connections

Material Standards:

Component Standards
Body & Disc • ASTM A216 WCB/WCC (CS)
• ASTM A351 CF8/CF8M (SS)
• ASTM A995 4A/5A (Duplex)
• ISO 10893 / EN 10213
Stem • ASTM A564 630 (17-4PH)
• ASTM A182 F6a/F304/F316
• NACE MR0175/ISO 15156
Seat Materials • Primary: PTFE (ASTM D4894), RPTFE, PEEK
• Secondary: 316SS, Inconel
• Fire-safe: Flexible Graphite (ASTM D7542)
Bearings • ASTM B505 C93200 (Bronze)
• PTFE Composite (FDA approved if needed)

Design Standards:

Standard Application Key Requirements
API 609 Butterfly Valves Design, testing, fire-safe requirements
API 607 Fire Testing 30-min fire test for soft-seated valves
ISO 17292 Metal-seated valves Performance requirements
BS EN 593 Industrial valves European design standard
MSS SP-68 High-pressure butterfly Class 150-600 requirements
TA-Luft German emissions Fugitive emission ≤ 500 ppm

Connection Standards:

Flange Standard Pressure Class Face Type
ASME B16.5 Class 150-600 RF, RTJ
ASME B16.47 Class 75-900 RF, RTJ
EN 1092-1 PN10-PN100 Type 11, 12, 13
JIS B2220 5K-20K RF
ISO 7005-1 Multiple Universal

Face-to-Face Dimensions: ISO 5752 Series 20 (API 609 Table 2)

How to Select Resilient Seat Flanged Butterfly Valve

Technical Specification Checklist:

Double /Three Eccentric Flanged Butterfly Valve

Critical Specifications to Define:

Service Conditions:

  • Fluid type (corrosive, abrasive, sanitary)
  • Pressure/Temperature profile (min/max/operating)
  • Cycle frequency (occasional/continuous)

Design Requirements:

  • Pressure class (ANSI/PN)
  • Temperature rating (include thermal shocks)
  • Fire-safe requirements (API 607/6FA)
  • Fugitive emissions (ISO 15848-1/TA-Luft)
  • NACE compliance for sour servic

Material Selection Matrix:

  • NACE compliance for sour service

Material Selection Matrix:

Service Body Material Seat Material Stem Material
General Water Ductile Iron EPDM/PTFE 304SS
Sea Water Bronze/316SS PTFE/EPDM 316SS
Oil & Gas WCB/LCB RPTFE+Graphite 17-4PH
Cryogenic LCB/CF8 PTFE/Graphite 304/316SS
High Temp WC6/WC9 Flexible Graphite 17-4PH/Inconel

Testing & Certification:

Standard: API 598/ISO 5208

Extended: Shell SPE 77/300 or TOTAL GS EP PVV 142

Third-party inspection required (DNV/BV/SGS)

Fire Protection System Supplier Evaluation Criteria:

Criteria Weight Checklist
Technical Capability 30% • Design software/FEA
• Prototype testing facility
• Engineering support
Quality System 25% • API Q1/ISO 9001 certified
• NDT capabilities
• Traceability system
Certifications 20% • API 607/6FA fire test
• CE/PED/ATEX
• NACE/ISO 15156
Experience 15% • Similar project references
• Industry recognition
• Failure rate data
Commercial 10% • Price competitiveness
• Delivery reliability
• Payment terms

Pre-Shipment Inspection for Export Resilient Seat Flanged Butterfly Valve and Key Considerations

Enhanced Inspection Checklist:

Inspection Area D342X Requirements D343X Additional Requirements
Documentation • Material certs 3.1 • Fire test certificates
• Calibration certs • NACE compliance certs
• Paint certificates • Third-party inspection reports
Dimensional • Face-to-face • Cone angle measurement
• Flange dimensions • Eccentricity verification
• Drilling template • Stem offset confirmation
Visual • Surface finish • Seat laminate integrity
• Marking clarity • Bearing alignment
• Coating thickness • Fire-safe features
Functional • 90° operation • Friction-free rotation
• Position indication • Zero-contact verification
• No-load torque • Stem sealing test
Pressure Testing • Shell test: 1.5×PN • High-pressure seat test
• Seat test: 1.1×PN • Fire-safe seat test
• Cryogenic test (if applicable)

 Specialized Testing for Eccentric Valves:

Seat Tightness Test (Enhanced):

Test Sequence:

  • Low-pressure air test: 0.6 MPa for 1 minute (bubble detection)
  • Hydrostatic test: 1.1×PN for 15 minutes
  • **High-pressure gas test**: Nitrogen at 80% of yield strength
  • **Fire-safe test simulation**: Check secondary metal seat contact
  • B. Fire Test Verification (API 607/API 6FA):

Review original fire test certificate (not just compliance)

Verify test was on identical design/size/material

Check test duration and leakage rates:

During fire: ≤ 40 ml/min per inch of seat diameter

After fire: Bubble-tight per API 598

Export Preparation Protocol:

Special Packaging Requirements:

  • For D343X valves: VCI (Vapor Corrosion Inhibitor) packaging mandatory
  • Desiccant calculation: 50g per m³ of crate volume
  • Flange protection: 3mm thick plastic covers bolted (not taped)
  • Stem/gear protection: Shrink-wrap with silica gel

Documentation Package:

REQUIRED DOCUMENTS:

├── Commercial Documents

│   ├── Commercial Invoice (3 copies)

│   ├── Packing List (detailed by crate)

│   └── Certificate of Origin

├── Technical Documents

│   ├── Data Book (complete valve record)

│   ├── Material Certificates (EN 10204 3.1/3.2)

│   ├── Test Reports (signed by QC manager)

│   └── Calculation Reports (if applicable)

└── Certification

    ├── Fire Test Certificates (API 607/6FA)

├── NACE Compliance Certificate

├── CE Declaration of Conformity

└── Third-party Inspection Release Note

Marking & Identification:

  • Body marking per MSS SP-25 (minimum requirements)
  • Additional markings for eccentric valves:
  • Offset direction indicator
  • Fire-safe identification (FS logo)
  • Torque direction arrows

Color coding: Standard per customer specs or ISO 14726

Critical Inspection Points for Eccentric Design:

Offset Verification:

Measurement Procedure:

  • Measure stem center to disc center (First offset)
  • Measure stem center to seat center (Second offset)
  • For D343X: Verify conical angle (Third offset)
  • Tolerance: ±0.1mm for offsets ≤ 50mm

±0.2mm for offsets > 50mm

Seat Installation Check:

  • Resilient seat must be uniformly compressed
  • No visible gaps between laminations
  • Fire-safe graphite rings properly positioned
  • Secondary metal seat concentricity within 0.05mm

Bearing Clearance Check:

  • Radial clearance: 0.1-0.3mm (depending on size)
  • Axial play: ≤ 0.5mm
  • Smooth rotation with no binding through 90° travel

Common Rejection Points:

Defect Type D342X Impact D343X Impact
Incorrect offset Increased wear Complete sealing failure
Seat misalignment Leakage Fire-safe failure
Bearing tightness High torque Cannot achieve zero-contact
Surface finish > Ra 3.2 Reduced life Galling/seizing

Pre-Shipment Audit Trail:

INSPECTION RECORD MUST INCLUDE:

  1. Photographs (time-stamped):

- General view with serial number

- Offsets measurement

- Seat installation

- Testing setup

Test Data Logs:

- Pressure vs. time graphs

- Torque vs. angle graphs

- Leakage measurement records

Inspector Verification:

- Name/signature/date

- Instrument calibration dates

- Acceptance/rejection with

Final Release Criteria:

  • All dimensional checks within tolerance
  • All pressure tests passed with signed reports
  • Functional tests show smooth operation
  • Documentation complete and accurate
  • Packaging meets export requirements
  • No outstanding non-conformities

Resilient Seat Flanged Butterfly Valve Main dimensions(mm)

DN 100 125 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1600 1800 2000
L 127 140 140 152 165 178 190 216 222 229 267 292 318 330 410 470 530 600 670 760
D PN10 220 250 285 340 395 445 505 585 615 670 780 895 1015 1115 1230 1455 1675 1915 2115 2325
PN16 220 250 285 340 405 460 520 580 640 715 840 910 1025 1125 1255 1485 1685 1930 2130 2345
D1 PN10 180 210 240 295 350 400 460 515 565 620 725 840 950 1050 1160 1380 1590 1820 2020 2230
PN16 180 210 240 295 355 410 470 525 585 650 770 840 950 1050 1170 1390 1590 1820 2020 2230
n-Фd PN10 8-19 8-19 8-19 8-23 8-23 12-23 12-23 16-28 20-28 20-28 20-31 24-31 24-34 28-34 28-37 32-40 36-43 40-49 44-49 48-49
PN16 8-19 8-19 8-23 12-23 12-23 12-28 16-28 16-31 20-31 20-34 20-37 24-37 24-40 28-40 28-43 32-49 39-49 40-56 44-56 48-62

Note:1. Other specifications and flange standards are available upon request.

2.Design and specifications are subject to change without prior notice.

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